Aluminum Tube Forming – Lightweight & Strength | Tekiş Kalıp

Aluminum Tube Forming – Lightweight & Strength | Tekiş Kalıp

Precision Aluminum Tube Forming – Lightweight Meets Strength

Engineered Solutions for High Performance Applications

Aluminum has become the go-to material across various industries thanks to its low weight, high strength, and excellent corrosion resistance. From automotive and aerospace to HVAC, bicycles, and construction, aluminum tubing is a critical component in lightweight and efficient product design.

Tekiş Kalıp delivers precision tube forming technologies that align form and function – helping you build smarter, lighter, and stronger.

What Is Aluminum Tube Forming?

Aluminum tube forming refers to a set of manufacturing processes that shape raw aluminum tubing into specific dimensions and geometries:

Common Tube Forming Techniques Include:

- CNC Tube Bending (2D/3D)
- End Forming (expanding, reducing, flaring, beading)
-Cutting and Hole Punching 
- Press and Oval Forming
- Heat Treatment Integration (when required)

Because aluminum is soft and prone to deformation or cracking under incorrect stress, precision tooling and process control are essential.

Why Choose Tekiş Kalıp for Aluminum Tube Forming?

With over 40 years of expertise, Tekiş Kalıp offers turnkey aluminum tube forming solutions supported by CNC automation, advanced tooling, and quality control systems.

CNC Tube Bending

- Accurate 3D bending with minimal ovality
- Maintains structural integrity during shaping
- Ideal for complex geometries in tight spaces

End Forming

- Expand, reduce, flare, bead
- Leak-proof end geometries
- Flange and groove shaping for secure fitment

Cutting & Drilling

- Chipless, high-speed cutting
- Precise hole punching for brackets or fittings
- Fully automated production compatibility

Prototyping & Custom Tooling

- Support during R&D and testing phases
- Low-volume production options
- Tailored die and tool design for each project

Applications of Formed Aluminum Tubes

Where Our Formed Tubes Are Used:

- Automotive: Fuel lines, chassis support, roll cages
- Aerospace: Cabin piping, lightweight structural links
- HVAC Systems: Ducting, evaporator/condenser tubing
- Bicycles & Sports: Aluminum frames, handlebars
- Construction: Lightweight support elements, architectural tubing

Quality Control You Can Trust

Tekiş Kalıp ensures that each part meets exact specifications through a multi-step inspection process:

- Coordinate Measuring Machines (CMM)
- Visual & Surface Quality Inspection
- Geometric Tolerance Testing
- Sample-Based Performance Evaluation

All operations comply with ISO 9001 Quality Management System, ensuring consistency, reliability, and continual improvement.

Why Engineers Choose Tekiş Kalıp

- Specialized Equipment for Aluminum Forming
- 40+ Years of Experience in Tube Technologies
-  Flexible Manufacturing (Prototyping to Mass Production)
-  Project-Based Technical Support & Consulting

Whether you’re developing a lightweight vehicle, building climate control systems, or designing custom metal frameworks, Tekiş Kalıp is your expert manufacturing partner.